Concrete Batching Plant
A concrete batching plant, also known as a concrete mixing plant, is a specialized facility used to produce concrete. It produces concrete that meets specific strength and durability requirements by accurately measuring and mixing various ingredients such as aggregates, cement, water, and admixtures. This equipment is crucial in modern construction projects and is widely used in road construction, bridge construction, building construction, water conservancy projects, etc.
Types of concrete batching plants
Concrete batching plants are indispensable equipment in modern construction projects. Their efficient and precise production capabilities provide reliable concrete supply for various engineering projects. Choosing the appropriate concrete mixing plant type and configuration can significantly improve construction efficiency and ensure project quality.
Stationary batching plant: suitable for long-term large-scale projects with high production capacity.
Mobile batching plant: It is highly portable and suitable for projects that require frequent relocation.
Dry mix batching plant: adds water during transportation, suitable for projects requiring intermittent concrete supply.
Wet mix batching plant: adds water to mix before loading, suitable for projects requiring high quality concrete.
Working principle of concrete batching plant
Raw materials such as cement, sand, aggregates, etc. are put into the batching machine according to a certain ratio. After being accurately weighed and measured by the batching machine, the proportioned materials are transported to the concrete mixer via a belt conveyor. After being mixed evenly by the concrete mixer, they are transported to the mixer truck or concrete pump by a belt conveyor or screw conveyor for on-site construction operations.
The composition of concrete batching plant
A concrete batching plant, also known as a concrete mixing plant, is a complex system consisting of several key components that work together to produce concrete that meets specific requirements. The following are the main components of a concrete batching plant:
Mixing machine
Function: The mixing machine is the core of a concrete batching plant and is responsible for mixing various raw materials into concrete. Common types of mixers include forced mixers and self-falling mixers, among which forced mixers are more commonly used due to their efficient mixing capacity and wide applicability.
Material weighing system
Function: Used to accurately measure the weight of various raw materials to ensure the quality and strength of concrete. The weighing system is divided into three parts: aggregate weighing, powder weighing and liquid weighing. For batching plants of different sizes, the weighing method may be different.
Material conveying system
Function: Responsible for conveying raw materials such as aggregates, powders and liquids from the storage area to the mixing machine. The main conveying methods include: aggregate conveying (belt conveyor/hopper), powder conveying (screw conveyor), liquid conveying (water pump).
Material storage system
Function: used to store various raw materials, including aggregates, powders and water. Aggregates are usually piled in the open air, while powders and water are stored in closed containers to prevent contamination and deterioration.
Control system
Function: The control system is responsible for coordinating and managing the entire production process. It automatically controls the operation of each part according to the set process parameters to ensure the quality and consistency of concrete.
Other auxiliary facilities
Function: Including cement tanks, admixture storage tanks, electrical systems, etc. These facilities support the normal operation of the mixing plant and provide necessary auxiliary functions.
Parameters of concrete batching plants
The concrete batching station uses different main machines according to different capacities, and the specific parameters need to be determined according to the actual situation.
| Model | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 | HZS270 |
| Capacity(m³/h) | 60 | 90 | 120 | 180 | 240 | 270 |
| Mixing system | Twin-shaft concrete mixer | |||||
| Aggregate feeder | Incline belt conveyor | |||||
| Discharging height(mm) | 4200 | |||||
| After-sale service | Erection & commissioning, operator training | |||||
| Warranty | 18 months | |||||
| Concrete mixer | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 | JS4500 |
| Mixing cycle | ≤60s | |||||
| Aggregate batching machine(m³) | 4 x 8 | 4 x 12 | 4 x 20 | 4 x 25 | 4 x 25 | 4 x 25 |
| Weighing system | Water, Cement, Fly-Ash, Additive | |||||
| Weighing precision | ±1% | |||||
| Air system | Air compressor, etc | |||||
| Control system Type | Computer auto-control module ( PLC can be optional item) | |||||
| Control panel board | Buttons, lamps, indicators, CCTV, etc | |||||
| Electric components | China CHINT, SCHNEIDER | |||||
| Control room | With Air conditioner and chair | |||||
| Documentation | Foundation layout, Electrical diagram, Operation manual | |||||
| Optional Items | ||||||
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 | |||||
| Cement silo capacity(t) | 50/100/150/200/300/500 | |||||
| Outer plant pack except aggregate bins | With main frame duct collector | |||||
Application areas of concrete batching plants
Concrete batching plants are indispensable equipment in modern construction projects and are widely used in various projects such as construction engineering, bridge and tunnel construction, infrastructure construction, road and highway construction, water conservancy projects, prefabricated component production, commercial and industrial buildings, special applications, and environmentally friendly construction.
Choosing the right supplier means choosing the future
Before starting your concrete batching plant project, you need to choose a suitable supplier to provide you with long-term support and service. Henan Hengyuan is undoubtedly one of your best choices.
Years of manufacturing experience, standardized manufacturing process, and excellent machine quality.
Professional technical team, constantly optimizing machine details to meet customer needs.
Years of foreign trade sales experience, familiar with the delivery process, fast and efficient.
Factory direct sales price, all machines are manufactured by independent factories.
Customizable solution details to meet your actual production customization needs.
Control system with exclusive operating language, convenient and fast daily operation.
Installation solution is provided, and installation design is carried out according to the actual site size.
Technical guidance, providing engineers with remote technical guidance or on-site guidance.
Henan Hengyuan’s machines are shipped all over the world
As a foreign trade factory with many years of experience in loading containers, our machines and equipment are shipped all over the world.
Ready to start your project?
Are you ready to start your own project, but don’t know how to proceed? You can contact us to leave your requirements and details, and we will provide you with a detailed engineering solution.
Study local market demand and peer sales data. Design and plan relevant project budgets and plans.
Determine the size and location of the project site and apply for relevant project licenses.
Select a suitable equipment supplier and install and test the equipment effect.
After testing, the project will be officially put into operation, and production data statistics will be prepared to facilitate the calculation of profits.
Carry out long-term maintenance and care of machinery and equipment, and replace wearing parts regularly.
Our client case site
Henan Hengyuan is a professional concrete batching plant manufacturer, and its concrete batching plants are sold in more than 100 countries around the world.
