Aggregate Batching Machine
Aggregate batching machine, also known as automatic sand and gravel batching machine, is an automated equipment used for quantitative distribution of various materials such as sand and gravel. It is mainly used in the concrete construction industry to replace manual weighing or volume measurement.
Aggregate batchers can be divided into double hoppers, three hoppers, four hoppers, etc. according to the number of hoppers for aggregates. According to the measurement method, it can be divided into cumulative measurement and individual measurement methods. According to the operation mode, it can be divided into belt batching machine and cylinder batching machine.
Application scope of Aggregate Batching Machine
Aggregate batching machines are widely used in concrete mixing plants to store and measure various sand and gravel aggregates, and transport them to the mixer according to the pre-set formula to mix with cement, fly ash, mineral powder, additives, water, etc. to form concrete. In addition, it is also used in building materials industries such as aerated concrete bricks and lightweight wall panels, sand and gravel batching for coal mine wall protection construction, chemical raw material configuration, etc.
Different capacity of Aggregate Batching Machine
Aggregate batching machines can be divided into various models according to different production capacities. Common models include PLD800, PLD1200, PLD1600, PLD2400, PLD3200, PLD4800, etc.
PLD800 Aggregate batching machines
PLD1200 Aggregate batching machines
PLD1600 Aggregate batching machines
PLD2400 Aggregate batching machines
PLD3200 Aggregate batching machines
PLD4800 Aggregate batching machines
Working process
Aggregate loading: Aggregates such as sand and stone are fed into each storage hopper by the loader.
Recipe input: Enter the recipe into the weighing controller as required.
Start the batching process: After pressing the batching button, the batching machine will start the automatic batching process.
Automatic batching: Systematically process the constituent materials such as sand and stone.
Output processing: The prepared aggregates are transported to the next link, such as a mixer.
Components of batching machine
Aggregate batching machine mainly consists of the following three parts:
Feeding system: responsible for storing aggregates and conveying aggregates to the weighing hopper under the guidance of the control system.
Weighing system: It is the key component of batching equipment, consisting of hopper, suspension system, sensor and batching controller.
Electrical control system: responsible for managing weighing, display, operation and automatic proportioning.
Two silos
three silos
four silos
Fixed silo
Advantages of Aggregate Batching Machine
Multiple structural forms and flexible combination methods: It can be flexibly configured according to different needs.
High weighing accuracy, easy operation and high degree of automation: It adopts advanced electronic weighing technology, which is easy to operate and has a high degree of automation.
Combined with mixers to form mixing stations of different specifications: It can be combined with corresponding concrete mixers to form mixing stations of different specifications, which is convenient and practical.
Are you ready to start your project?
As a professional construction machinery manufacturer, Henan Hengyuan not only has a professional technical team, but also has excellent machinery quality. The construction machinery equipment produced by Henan Hengyuan welcomes customers from all over the world to purchase.
1.We will recommend the corresponding machine to you according to your production needs.
2.We will calculate the site and factory area according to your production requirements and give you factory construction suggestions.
3.Our professional technical engineers will draw professional installation plans and machine layout drawings for you.
4.If you encounter any problems during production, we will send professional engineers to connect via video or solve them on site.
Aggregate batching machine selection guide
An aggregate batching machine should be matched with the concrete formula, mixer or batching plant output, bin quantity, weighing method, and site loading conditions. The table below supports faster model comparison.
| Selection factor | What to confirm | Buyer note |
|---|---|---|
| Bin quantity | Confirm how many aggregate types need separate storage and weighing. | Common formulas may need sand, small stone, large stone and additional aggregate bins. |
| Bin volume | Match storage volume with mixer capacity and production rhythm. | Too-small bins increase loader frequency and may interrupt production. |
| Weighing accuracy | Check weighing sensor, control connection and discharge sequence. | Accurate aggregate batching improves concrete consistency. |
| Equipment matching | Confirm discharge height, belt/hopper connection and mixer or plant model. | The batching machine must physically match the downstream equipment. |
Quotation checklist
- Aggregate type and bin quantity
- Bin volume and target production output
- Weighing method and control connection
- Discharge height, matching equipment and destination
Aggregate Batching Machine FAQ
What is the Aggregate Batching Machine used for?
The Aggregate Batching Machine is used with concrete production or handling systems where stable operation, practical site layout, and equipment matching are important.
What capacity or configuration should buyers check for the Aggregate Batching Machine?
The Aggregate Batching Machine should be selected according to project output, working hours, material supply, site layout, and the required level of automation.
How should buyers choose the Aggregate Batching Machine?
Buyers comparing the Aggregate Batching Machine should check its capacity, installation conditions, power supply, maintenance access, and matching equipment against the project requirements before ordering.
What support should be confirmed before purchasing the Aggregate Batching Machine?
Buyers should confirm the installation requirements, power supply, documentation, spare parts, and after-sales arrangements for the Aggregate Batching Machine before ordering.
Get ready to contact us
If you are ready to start your project, please contact us immediately. Tell us your needs and we will provide you with the most suitable production plan and quotation.
Related equipment options
Aggregate batching machines should be matched to the required aggregate bins, weighing accuracy, discharge method, and plant capacity. They are often compared with hopper and belt feeding batching plant layouts.
Selection notes for quotation planning
Before requesting a quotation, confirm the target capacity, working material, installation dimensions, power standard, and the upstream or downstream equipment that must connect with this product group.