HZS120 Concrete Batching Plant
HZS120 concrete batching plant is an efficient and reliable fully automatic concrete production equipment, which is widely used in large and medium-sized construction projects, road and bridge construction, commercial concrete production and other fields. Its theoretical productivity is 120 cubic meters per hour, and it has the characteristics of high efficiency, precision, environmental protection and intelligence.
Capacity：120m³/h
Warranty: 18 months
Mixing Machine: JS2000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
Configuration of HZS120 concrete batching plant
HZS120 concrete batching plant is mainly composed of batching system, mixing system, conveying system, metering system and electrical control system. Its core mixing host usually adopts JS2000 double-horizontal shaft forced mixer to ensure high quality and high efficiency of concrete mixing.
Mixing host:
Model: JS2000 double-horizontal shaft forced mixer.
Capacity: 2000 liters.
Features: good mixing quality, low energy consumption and low noise.
Batching system:
Aggregate batching machine: PLD3200 type, weighing range 0~3200 kg, accuracy ±2%.
Cement scale: weighing range 0~800 kg, accuracy ±1%.
Water scale: weighing range 0-350 kg, accuracy ±1%.
Admixture scale: weighing range 0-20 kg, accuracy ±1%.
Conveying system:
Aggregate conveying: belt conveyor, belt width 800 mm, with sweeper.
Cement conveying: screw conveyor, maximum productivity 80 t/h.
Electrical control system:
PC+PLC control system is adopted, with high degree of automation and easy operation.
Equipped with humidity detector interface, it can detect the moisture content of sand and gravel in real time and automatically correct the formula.
Cement silo:
Capacity: 4×200 tons.
Equipped with dust collector and material level meter to ensure the safety of cement storage.
Working principle
The working principle of HZS120 concrete batching plant can be divided into the following steps:
Batching and metering: Aggregates, cement, water and admixtures are accurately metered through their respective batching systems to ensure the accuracy of concrete proportions.
Conveying and loading: Aggregates are fed into the mixer through a belt conveyor, cement is transported through a screw conveyor, and water and admixtures are injected through a pipe system.
Mixing: The twin shafts in the mixer rotate in opposite directions, driving the mixing blades to fully mix the materials to ensure the uniformity of the concrete.
Unloading: After mixing, the concrete is discharged through the unloading door, with a discharge height of 4 meters, and can be directly loaded into a transport vehicle or construction equipment.
Control and monitoring: The electrical control system automatically manages the entire production process, and the operator can monitor the equipment operation status in real time through the control panel.
Product Advantages
High efficiency and energy saving: Using advanced mixing technology and automatic control systems, the production efficiency is as high as 120 cubic meters/hour, while the energy consumption is low and the operating cost is low.
Modular design: The equipment can be quickly disassembled and assembled, which is convenient for transportation and relocation, and is suitable for construction needs of frequently changing construction sites.
Accurate measurement: The measurement accuracy of each material is high (aggregate ±2%, cement ±1%, water ±1%), ensuring stable concrete quality.
Environmental protection and low maintenance: Environmentally friendly materials and centralized lubrication systems are used to reduce environmental pollution and equipment wear, and maintenance costs are low.
Easy to operate: Equipped with intelligent control system, friendly operation interface, remote monitoring and fault diagnosis can be realized, reducing the difficulty of manual operation.
Wide application range: Applicable to large-scale projects such as roads, bridges, ports, hydropower, as well as the production of commercial concrete and prefabricated components.
Product Parameters
| Model | HZS120 |
| Capacity(m³/h) | 120 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS2000 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 20 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
