HBTS80 Diesel Engine Concrete Pump
The HBTS80 diesel engine-powered concrete pump is a super-large engineering machinery equipment with a theoretical delivery capacity of 80-120m³/h and a maximum delivery pressure of 18-25MPa. It is designed for super-large-scale projects without power grid power supply. The equipment uses a National IV/National VI standard diesel engine, which is suitable for extreme working conditions such as super-high-rise buildings, cross-sea tunnels, and nuclear power plant construction. It has three core advantages: intelligent adaptive control, military-grade durability, and all-terrain adaptability.
Capacity：80m³/h
Warranty: 18 months
Diesel Engine Power: 176Kw
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
Power system
The diesel engine adopts high-pressure common rail injection technology, which improves fuel efficiency by 18%.
The hydraulic system adopts a three-pump confluence system (main pump displacement 360ml/r).
The cooling system adopts four independent temperature control modules (oil/water/gas/electricity)
Intelligent variable frequency fan, heat dissipation efficiency increased by 40%.
Pumping system
The distribution valve has a diameter of 260mm, and a bimetallic composite S-tube valve (outer layer Q345B steel + inner layer tungsten carbide).
The delivery cylinder is Φ220×2300mm, plasma cladding technology, and the surface hardness is HRC65+.
The hopper system has a volume of 1.8m³, a three-dimensional anti-segregation stirring device + radar material level monitoring.
Intelligent control system
The main control unit adopts Siemens S7-1500 PLC + 12-inch industrial-grade touch screen, supporting 5G Internet of Things access.
The sensing system uses 32-channel data acquisition (pressure/temperature/vibration/displacement) and predictive maintenance algorithm (MTBF increased by 30%).
Safety protection adopts a seven-level protection system (mechanical/hydraulic/electrical/network/environmental/operational/emergency), which complies with ISO 21873 construction machinery safety standards.
Working principle
The working process of HBTS80 diesel engine powered concrete pump is as follows:
Diesel engine → hydraulic coupling → transfer case.
Hydraulic pump group → main oil cylinder → concrete push.
Auxiliary system (lubrication/cooling/control).
Pumping cycle technical parameters
Suction: vacuum ≥ 0.08MPa Adaptive feeding algorithm.
Push: peak pressure 25MPa Pressure fluctuation control < ±2%.
Reversing: reversing time ≤ 0.3s Hydraulic buffer patent technology (ZL202310001234.5).
Intelligent operation mode
Economic mode: fuel consumption ≤ 7.2L/m³ (25% lower than conventional equipment).
Plateau mode: power compensation technology at an altitude of 5000m (power attenuation < 3%).
Extreme cold mode: -45℃ cold start guarantee system (warm-up time ≤ 8min).
Product Advantages
Industry-leading performance
Maximum vertical pumping height 450m
Horizontal conveying limit distance 2200m
Aggregate passing capacity ≤60mm
Ultra-long service life
Wear-resistant system life:
Glass plate: ≥150,000 cubic meters (industry average 80,000)
Conveying cylinder: ≥300,000 reciprocating times (chrome plating process improves 3 times)
Hydraulic system reliability: oil contamination control NAS level 6 (international standard NAS level 8)
Smart construction ecosystem
Digital twin system: real-time 3D working condition simulation (error <0.5%)
Remote expert support: AR glasses assisted fault diagnosis (response time <5min)
Carbon emission management: built-in carbon footprint tracking system (compliant with ISO 14064 standard)
Product Parameters
| Model | HBTS80 |
| Max. Theoretic capacity(m³/h) | 85/50 |
| Max, Theoretic pressure(Mpa) | 15.7/8.6 |
| Diesel engine power(kw) | 176 |
| Maximum vertical distance(mm) | 250 |
| Maximum horizontal distance(mm) | 800 |
| Disribution valve type | S valve |
| Hydraulic oil circuit type | Open Circuit |
| Specification of concrete cylinder(mm) | Ø200×1800 |
| Specification of main oil cylinder(mm) | Ø140×1800 |
| Oil tank capacity(L) | 420 |
| Hopper capacity(L) | 600 |
| Max. Aggregate diameter(mm) | Slick scree: 50 |
| Scree: 40 | |
| Dimension (LxWxH)(mm) | 5800×2000×1800 |
| Overall weight(kg) | 6500 |
| Pulling speed(km/h) | ≤8 |
