Mobile Dry Mix Concrete Batching Plant
The mobile dry mix concrete batching plant serves as a fully mobile, modular system for producing concrete and dry-mix mortar. It primarily combines the core advantages of fixed batching plants while offering enhanced mobility. Consequently, this equipment is ideal for construction sites that require frequent relocation or for temporary projects. Additionally, the plant allows for rapid deployment and can be quickly put into production, effectively meeting the demands of various construction locations.
Capacity：60-200m³/h
Warranty: 18 months
Discharge height: 3800-4200mm
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
A mobile dry-mix concrete batching plant primarily consists of the following key parts:
Chassis and Traction Device:
First, the system utilizes a heavy-duty truck or specialized trailer chassis, which ensures stability and safety during transport. A connected traction device then enables workers to move the entire plant between different construction sites.
Storage System:
The plant features multiple independent storage silos, which hold raw materials such as cement, sand, gravel, and fly ash. Engineers typically design these silos with a folding or detachable structure to facilitate transportation and installation. Subsequently, conveying devices like screw conveyors and belt conveyors transfer the materials from the silos to the batching system.
Batching System:
Here, electronic scales accurately weigh each raw material to guarantee precise proportions. Furthermore, a batching controller, which operates via a PLC (Programmable Logic Controller), automatically manages this process according to preset formulas.
Mixing System:
At the heart of the plant, a mixer—often a dual-shaft or single-shaft paddle type—rapidly and uniformly blends all components. Designers keep this mixer compact for easier mobility and installation. An integrated mixing time controller additionally regulates the duration to ensure consistent homogeneity.
Dust Removal System:
To protect the environment, the plant incorporates a dust collector that captures and filters particles generated during production. This system generally employs high-efficiency filtration technology to maintain emissions within required standards.
Control System:
Operators manage the entire process from a central control room equipped with computers and monitoring devices. They interact with the system through a Human-Machine Interface (HMI), typically a touchscreen, which allows for real-time oversight and automated control.
Power System:
Finally, the plant relies on an onboard generator set to supply power when external electricity is unavailable. A supporting hydraulic system also provides the necessary force to drive the equipment’s movements and various operations.
Working principle
First, the system stores various raw materials separately in dedicated storage bins. According to a preset ratio, the electronic scale then accurately weighs each material before the conveying device transports them to the mixer. Inside the mixer, the equipment rapidly and evenly blends all components within a set time, thereby producing uniform dry-mixed mortar or concrete. Meanwhile, the dust removal system collects and treats any dust generated during production, ensuring that emissions meet required standards. Finally, the packaging machine packs the finished product, after which the conveying device delivers it to a designated location.
Product Advantages
Strong mobility: The equipment is compactly designed, easy to transport and move, can be quickly deployed to different construction sites, and has strong adaptability.
Efficient production: The use of automated control systems can achieve continuous and efficient production and improve production efficiency.
Accurate batching: The application of electronic scales and PLC control systems ensures the accuracy of the ratio and improves the stability of product quality.
Energy saving and environmental protection: The closed design and the application of dust removal systems effectively reduce dust pollution and protect the environment.
During the operation of the equipment, the energy consumption is low, which meets the requirements of energy saving and environmental protection.
Easy operation: Equipped with a central control room and a human-machine interface, operators can operate and monitor through the touch screen, which is easy to operate and manage.
Easy maintenance: The equipment has a compact structure and is easy to maintain, reducing maintenance costs and downtime.
High safety: The equipment is equipped with multiple safety protection devices to ensure the safety of the production process.
Strong adaptability: The proportion and mixing time can be adjusted according to different production needs to adapt to the production of various types of products.
Rapid deployment: The equipment can be deployed and installed in a short time, shortening the construction preparation time and improving the construction efficiency.
Product Parameters
| Model | HZS60M | HZS90M | HZS120M | HZS160M | HZS200M |
| Theoretical productivity(m³/h) | 60 | 90 | 120 | 180 | 200 |
| Batching machine model | PLD1600 | PLD2400 | PLD2400 | PLD3200 | PLD4800 |
| Feedig mode | Belt Conveyor | ||||
| Aggregate Batching accuracy | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% |
| Water Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Cement Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Additive Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Discharging height(mm) | 3800 | 4000 | 4000 | 4200 | 4200 |
