Mobile Dry Mix Concrete Batching Plant
Mobile dry mix concrete batching plant is a mobile, modular concrete and dry-mix mortar production equipment. It combines the advantages of fixed batching plants and is mobile, suitable for construction sites that need to be frequently changed or temporary projects. The equipment can be quickly deployed and put into production to meet the needs of different construction sites.
Capacity:60-200m³/h
Warranty: 18 months
Discharge height: 3800-4200mm
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
Mobile dry-mix concrete batching plant mainly consists of the following parts:
Chassis and traction device:
Chassis: usually adopts heavy truck chassis or special trailer chassis to ensure the stability and safety of the equipment during transportation.
Traction device: used to move the equipment from one construction site to another.
Storage system:
Storage silo: includes multiple independent storage silos for storing raw materials such as cement, sand, gravel, fly ash, etc. Storage silos usually adopt folding or detachable design for easy transportation and installation.
Conveying device: including screw conveyor, belt conveyor, etc., used to transport raw materials from storage silos to batching system.
Batching system:
Electronic scale: used to accurately weigh the weight of various raw materials to ensure the accuracy of the proportion.
Batching controller: Automatic control is achieved through PLC (Programmable Logic Controller), and precise batching is performed according to the preset ratio.
Mixing system:
Mixer: Usually a double-shaft paddle mixer or a single-shaft paddle mixer is used, which can quickly and evenly mix various raw materials. The mixer is compact in design and easy to move and install.
Mixing time controller: Control the mixing time to ensure mixing uniformity.
Dust removal system:
Dust collector: Used to collect and remove dust generated during the production process, protect the environment and reduce pollution. Dust collectors usually use high-efficiency filtration technology to ensure that emissions meet standards.
Control system:
Central control room: Equipped with computers and monitoring equipment to achieve real-time monitoring and automatic control of the entire production process.
Human-machine interface (HMI): Operators can operate and monitor through the touch screen.
Power system:
Generator set: Provides power to the equipment to ensure normal operation without external power supply.
Hydraulic system: Used to drive the movement and operation of the equipment.
Working principle
Various raw materials are stored in different storage bins. According to the preset ratio, the electronic scale accurately weighs the weight of various raw materials and conveys the raw materials to the mixer through the conveying device. In the mixer, various raw materials are quickly and evenly mixed within the set time to form uniform dry-mixed mortar or concrete. The dust generated during the production process is collected and treated by the dust removal system to ensure that the emission meets the standard. The mixed product is packaged by the packaging machine and transported to the designated location through the conveying device.
Product Advantages
Strong mobility: The equipment is compactly designed, easy to transport and move, can be quickly deployed to different construction sites, and has strong adaptability.
Efficient production: The use of automated control systems can achieve continuous and efficient production and improve production efficiency.
Accurate batching: The application of electronic scales and PLC control systems ensures the accuracy of the ratio and improves the stability of product quality.
Energy saving and environmental protection: The closed design and the application of dust removal systems effectively reduce dust pollution and protect the environment.
During the operation of the equipment, the energy consumption is low, which meets the requirements of energy saving and environmental protection.
Easy operation: Equipped with a central control room and a human-machine interface, operators can operate and monitor through the touch screen, which is easy to operate and manage.
Easy maintenance: The equipment has a compact structure and is easy to maintain, reducing maintenance costs and downtime.
High safety: The equipment is equipped with multiple safety protection devices to ensure the safety of the production process.
Strong adaptability: The proportion and mixing time can be adjusted according to different production needs to adapt to the production of various types of products.
Rapid deployment: The equipment can be deployed and installed in a short time, shortening the construction preparation time and improving the construction efficiency.
Product Parameters
Model | HZS60M | HZS90M | HZS120M | HZS160M | HZS200M |
Theoretical productivity(m³/h) | 60 | 90 | 120 | 180 | 200 |
Batching machine model | PLD1600 | PLD2400 | PLD2400 | PLD3200 | PLD4800 |
Feedig mode | Belt Conveyor | ||||
Aggregate Batching accuracy | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% |
Water Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
Cement Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
Additive Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
Discharging height(mm) | 3800 | 4000 | 4000 | 4200 | 4200 |