Stationary dry mix concrete batching plant
Stationary dry mix concrete batching plant is a kind of equipment used to produce dry mix mortar and concrete, mainly used in construction sites of engineering projects such as buildings, roads, bridges, etc. It ensures the stable quality and excellent performance of the produced concrete and mortar through precise batching and mixing processes. The equipment is usually fixed at the construction site or in the factory, suitable for large-scale and long-term production needs.
Capacity：60-200m³/h
Warranty: 18 months
Discharge height: 3800-4200mm
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
The stationary dry mix concrete batching plant mainly consists of the following parts:
Storage system:
Storage silo: used to store various raw materials, such as cement, sand, gravel, fly ash, etc. Storage silos usually adopt a closed design to prevent dust pollution.
Conveying device: including screw conveyor, belt conveyor, bucket elevator, etc., used to transport raw materials from storage silo to batching system.
Batching system:
Electronic scale: used to accurately weigh the weight of various raw materials to ensure the accuracy of the proportion.
Batching controller: automatic control is realized through PLC (programmable logic controller), and accurate batching is performed according to the preset proportion.
Mixing system:
Mixer: usually a double-shaft paddle mixer or a single-shaft paddle mixer is used, which can quickly and evenly mix various raw materials.
Mixing time controller: control the mixing time to ensure mixing uniformity.
Dust removal system:
Dust collector: used to collect and remove dust generated during the production process, protect the environment and reduce pollution.
Control system:
Central control room: equipped with computers and monitoring equipment to achieve real-time monitoring and automatic control of the entire production process.
Human-machine interface (HMI): Operators can operate and monitor through the touch screen.
Packaging and conveying system:
Packaging machine: package the produced dry-mixed mortar or concrete.
Conveying device: convey the packaged products to the designated location.
Working principle
Various raw materials are stored in different storage bins. According to the preset ratio, the electronic scale accurately weighs the weight of various raw materials and conveys the raw materials to the mixer through the conveying device. In the mixer, various raw materials are quickly and evenly mixed within the set time to form uniform dry-mixed mortar or concrete. The mixed product is packaged by a packaging machine and transported to a designated location by a conveying device.
Product Advantages
Efficient production:
The fixed dry-mix concrete batching station adopts an automated control system, which can achieve continuous and efficient production and improve production efficiency.
Accurate batching:
The application of electronic scales and PLC control systems ensures the accuracy of the proportions and improves the stability of product quality.
Energy saving and environmental protection:
The closed design and the application of dust removal systems effectively reduce dust pollution and protect the environment.
During the operation of the equipment, the energy consumption is low, which meets the requirements of energy saving and environmental protection.
Easy operation:
Equipped with a central control room and a human-machine interface, the operator can operate and monitor through the touch screen, which is easy to operate and easy to manage.
Easy maintenance:
The equipment has a compact structure and is easy to maintain, reducing maintenance costs and downtime.
Strong adaptability:
The proportion and mixing time can be adjusted according to different production needs to adapt to the production of various types of products.
High safety:
The equipment is equipped with multiple safety protection devices to ensure the safety of the production process.
Product Parameters
| Model | HZS60D | HZS90D | HZS120D | HZS160D | HZS200D |
| Theoretical productivity(m³/h) | 60 | 90 | 120 | 180 | 200 |
| Batching machine model | PLD1600 | PLD2400 | PLD2400 | PLD3200 | PLD4800 |
| Feedig mode | Belt Conveyor | ||||
| Aggregate Batching accuracy | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% |
| Water Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Cement Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Additive Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Discharging height(mm) | 3800 | 4000 | 4000 | 4200 | 4200 |
