Stationary dry mix concrete batching plant
The stationary dry mix concrete batching plant efficiently produces dry mix mortar and concrete for key construction projects, including buildings, roads, and bridges. By utilizing precise batching and mixing processes, it ensures consistent quality and high performance in the final concrete and mortar. Typically fixed at the construction site or within a factory setting, this equipment is ideally suited for large-scale, long-term production requirements.
Capacity：60-200m³/h
Warranty: 18 months
Discharge height: 3800-4200mm
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
The stationary dry mix concrete batching plant mainly consists of the following parts:
Storage system:
Storage silo: used to store various raw materials, such as cement, sand, gravel, fly ash, etc. Storage silos usually adopt a closed design to prevent dust pollution.
Conveying device: including screw conveyor, belt conveyor, bucket elevator, etc., used to transport raw materials from storage silo to batching system.
Batching system:
Electronic scale: used to accurately weigh the weight of various raw materials to ensure the accuracy of the proportion.
Batching controller: automatic control is realized through PLC (programmable logic controller), and accurate batching is performed according to the preset proportion.
Mixing system:
Mixer: usually a double-shaft paddle mixer or a single-shaft paddle mixer is used, which can quickly and evenly mix various raw materials.
Mixing time controller: control the mixing time to ensure mixing uniformity.
Dust removal system:
Dust collector: used to collect and remove dust generated during the production process, protect the environment and reduce pollution.
Control system:
Central control room: equipped with computers and monitoring equipment to achieve real-time monitoring and automatic control of the entire production process.
Human-machine interface (HMI): Operators can operate and monitor through the touch screen.
Packaging and conveying system:
Packaging machine: package the produced dry-mixed mortar or concrete.
Conveying device: convey the packaged products to the designated location.
Working principle
The production process begins as we store various raw materials separately in dedicated bins. Based on a preset ratio, an electronic scale first accurately weighs each material. After this, a conveying system transports the weighed materials to the mixer. Inside the mixer, the equipment rapidly and evenly blends all components within a set timeframe, which produces consistent dry-mixed mortar or concrete. Next, an automated packaging machine packs the mixed product. Finally, workers transport it to a designated location for storage or dispatch.
Product Advantages
Efficient Production:
The fixed dry-mix concrete batching plant utilizes an automated control system, enabling continuous and efficient operation while significantly boosting production output.
Accurate Batching:
Through the application of electronic scales and a PLC control system, the plant ensures precise material proportions, which enhances the consistency and stability of final product quality.
Energy Saving & Environmental Protection:
Featuring a closed design and an integrated dust removal system, the plant effectively minimizes dust emissions, thereby reducing environmental impact. Furthermore, its low energy consumption during operation aligns with modern energy-saving and environmental standards.
Easy Operation:
Operators can conveniently monitor and control the entire process through a touch-screen human-machine interface located in the central control room, making the system intuitive to use and simple to manage.
Easy Maintenance:
With its compact and logically structured layout, the plant is designed for straightforward maintenance, helping to lower upkeep costs and reduce equipment downtime.
Strong Adaptability:
The system allows flexible adjustment of mixing ratios and duration to accommodate varying production requirements, supporting the manufacture of a wide range of product types.
High Safety:
Multiple built-in safety protection devices are equipped throughout the plant to ensure secure and reliable operation during the entire production process.
Product Parameters
| Model | HZS60D | HZS90D | HZS120D | HZS160D | HZS200D |
| Theoretical productivity(m³/h) | 60 | 90 | 120 | 180 | 200 |
| Batching machine model | PLD1600 | PLD2400 | PLD2400 | PLD3200 | PLD4800 |
| Feedig mode | Belt Conveyor | ||||
| Aggregate Batching accuracy | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% |
| Water Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Cement Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Additive Batching accuracy | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% |
| Discharging height(mm) | 3800 | 4000 | 4000 | 4200 | 4200 |
