YHZS100 Mobile Concrete Batching Plant
The YHZS100 mobile concrete batching plant has a theoretical productivity of 100 cubic meters per hour. It integrates modular design, intelligent control and environmental protection technology, and is widely used in engineering scenarios such as highways, bridges, water conservancy hubs and urban expressways.
Capacity：100m³/h
Warranty: 18 months
Mixing Machine: JS2000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
The YHZS100 mobile concrete batching plant is equipped with a JS2000 twin-shaft forced mixer (single mixing capacity of 2 cubic meters), which is suitable for high-intensity continuous operation requirements. It is mainly composed of five core systems, taking into account efficiency and reliability.
Mixing system
Host model: JS2000 twin-shaft forced mixer
Capacity: 2000 liters, mixing cycle ≤45 seconds
Drive power: 2×37kW motor + hardened gear reducer, energy consumption reduced by 15%
Wear-resistant technology: The mixing blades are made of high chromium alloy + tungsten carbide coating, and the service life is increased by 50%
Batching system
Aggregate batching machine: PLD3200 four-bin batching machine
Weighing range: 0-3200kg/bin, accuracy ±2%, pneumatic door opening and closing speed ≤3 seconds
Anti-blocking design: Vibration motor assists in unloading, suitable for wet aggregates
Powder metering: independent cement scale (accuracy ±1%) + fly ash scale (accuracy ±1%)
Water and admixture system:
Water scale capacity: 800kg, equipped with constant temperature heating module (antifreeze in winter)
Admixture scale: acid and alkali resistant material, capacity 100kg, accuracy ±1%
Conveying system
Aggregate conveying:
Trough belt conveyor: bandwidth 1000mm, with automatic deviation correction and emergency braking function
Conveying capacity: 200t/h, suitable for high-intensity continuous operation
Powder conveying:
Screw conveyor: Φ325mm, conveying capacity 100t/h, sealed and dustproof design
Control system
Intelligent control center:
Dual control system: PLC+industrial touch screen, support multi-language operation interface
Data management: real-time recording of production data (ratio, output, fault log), support USB export
Remote monitoring: 4G/WiFi networking, realize remote fault diagnosis and software upgrade
Environmental protection module:
Pulse dust collector: filtration efficiency ≥99.8%, dust emission ≤15mg/m³
Wastewater recovery system: recycling rate reaches 90%, meeting zero emission standards
Auxiliary facilities
Cement silo: 4×150 tons independent silo, equipped with ultrasonic level meter and automatic arch breaking device
Operation room: fully enclosed soundproof design, integrated air conditioning, industrial printer and emergency power supply
Working principle
Workflow of YHZS100 mobile concrete batching plant
Precise batching: Aggregates are weighed by batching machine according to the proportion and transported to the mixing host by belt conveyor. Cement, water and admixtures are fed synchronously through independent metering systems.
Efficient mixing: The twin shafts rotate in opposite directions at 32r/min, forcibly shearing the materials and completing uniform mixing within 45 seconds.
Quick unloading: Concrete is discharged through the hydraulic unloading door, with a discharge height of 4.5 meters, suitable for direct loading of 12 cubic mixer trucks.
Cyclic operation: The system automatically cleans and enters the next batch of production, supporting 24-hour continuous operation.
Intelligent monitoring: The control center monitors the equipment status in real time, and abnormal conditions (such as motor overload, metering deviation) trigger alarms and shut down for protection.
Product Advantages
High-efficiency production capacity and energy saving
100m³/h theoretical productivity: daily production capacity exceeds 2400m³, meeting the needs of large-scale projects.
Frequency conversion energy-saving technology: dynamic adjustment of motor power, comprehensive energy consumption reduced by 20%.
Modularization and rapid transition capability
Trailer integrated design: main engine, batching machine, control room and other modules are pre-installed on the heavy trailer chassis, no need to disassemble during transition, and can be transported by hoisting.
No foundation installation required: hydraulic legs automatically level, only hardening of the ground is required on site, and production can be put into operation within 2 hours.
Accurate measurement and quality assurance
Error control: aggregate ±2%, cement ±1%, water ±0.5%, suitable for C10-C80 strength concrete production.
Twin-shaft mixing technology: mixing uniformity ≥95%, slump fluctuation ≤10mm.
Environmental compliance and durability
Ultra-low emission: dust and noise meet EU CE standards (EN 12111).
Long-life design: The life of key components (such as stirring arms and linings) is more than 100,000 cycles.
Intelligent and user-friendly operation
Formula cloud synchronization: supports one-click import of cross-project formulas to reduce manual input errors.
Preventive maintenance: The system automatically prompts the time for lubrication and replacement of wearing parts to reduce the risk of sudden failures.
Product Parameters
| Model | YHZS100-4-1.3 | YHZS100-4-3.8 |
| Theory capacity(m³/h) | 100 | 100 |
| Discharging height(mm) | 1300 | 1300 |
| Total power(kw) | 121.5 | 121.5 |
| Total weight(t) | 28 | 28 |
| Model of Mixer | JS2000 | JS2000 |
| Mixing motor power(kw) | 37*2 | 37*2 |
| Discharging volume(L) | 2000 | 2000 |
| Batching machine model | PLD3200-4 | PLD3200-4 |
| Aggregate Storage(m³) | 14×4 | 14×4 |
| Max. Aggregate Dia(mm) | 60/80 | 60/80 |
| Cement weighing(kg) | 1200 | 1200 |
| Water weighing(kg) | 400 | 400 |
| Additive weighing(kg) | 50 | 50 |
| Trailer Speed(km/h) | 40-60 | 40-60 |
| Optional cement silo(t) | Oct-50 | Oct-50 |
