YHZS25 Mobile Concrete Batching Plant
The YHZS25 mobile concrete batching plant integrates storage, metering, mixing, unloading and control systems. It supports fast installation and transfer (transfer can be completed in as fast as 12 hours), with a theoretical productivity of 25 cubic meters per hour. It is suitable for small and medium-sized projects and projects with scattered construction sites, such as rural road construction, small water conservancy projects, commercial concrete supply, etc.
Capacity：25m³/h
Warranty: 18 months
Mixing Machine: JS500 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
The YHZS25 mobile concrete batching plant consists of five core systems, taking into account both efficiency and reliability. The equipment is equipped with JS500 twin-shaft forced mixer (single mixing capacity 500 liters).
Mixing system
Host model: JS500 twin-shaft forced mixer.
Capacity: 500 liters, mixing cycle ≤60 seconds.
Drive power: 2×11kW motor + hardened gear reducer, energy consumption reduced by 10%.
Wear-resistant technology: The mixing blades are made of high chromium alloy + tungsten carbide coating, and the life is increased by 30%.
Batching system
Aggregate batching machine: PLD800 two-bin batching machine.
Weighing range: 0-800kg/bin, accuracy ±2%, pneumatic door opening and closing speed ≤3 seconds.
Anti-blocking design: Vibration motor assists feeding, suitable for wet aggregates.
Powder metering: independent cement scale (accuracy ±1%).
Water and admixture system:
Water scale capacity: 200kg, equipped with constant temperature heating module (antifreeze in winter).
Admixture scale: acid and alkali resistant material, capacity 20kg, accuracy ±1%.
Conveying system
Aggregate conveying:
Trough belt conveyor: 500mm bandwidth, with automatic deviation correction and emergency braking function.
Conveying capacity: 40t/h, suitable for high-intensity continuous operation.
Powder conveying:
Screw conveyor: Φ219mm, conveying capacity 30t/h, sealed and dustproof design.
Control system
Intelligent control center:
Dual control system: PLC+industrial touch screen, support multi-language operation interface.
Data management: real-time recording of production data (ratio, output, fault log), support USB export.
Remote monitoring: 4G/WiFi networking, realize remote fault diagnosis and software upgrade.
Environmental protection module:
Pulse dust collector: filtration efficiency ≥99.5%, dust emission ≤20mg/m³.
Wastewater recovery system: recycling rate reaches 85%, meeting zero emission standards.
Auxiliary facilities
Cement silo: 1×50 ton independent silo, equipped with ultrasonic level meter and automatic arch breaking device.
Operation room: fully enclosed soundproof design, integrated air conditioning, industrial printer and emergency power supply.
Working principle
The workflow of the YHZS25 mobile concrete batching plant is highly automated and fully intelligently controlled.
Precise batching:
Aggregates are weighed by the batching machine according to the proportion and transported to the mixing host by a belt conveyor.
Cement, water and admixtures are fed synchronously through an independent metering system.
Efficient mixing:
The twin horizontal shafts rotate in opposite directions at 29r/min, forcing the materials to be sheared and evenly mixed within 60 seconds.
Quick unloading:
Concrete is discharged through a hydraulic unloading door with a discharge height of 3.8 meters, suitable for direct loading by a 6-cubic-meter mixer truck.
Cyclic operation:
The system automatically cleans and enters the next batch of production, supporting 24-hour continuous operation.
Intelligent monitoring:
The control center monitors the equipment status in real time, and abnormal conditions (such as motor overload, metering deviation) trigger alarms and shut down for protection.
Product Advantages
High efficiency and energy saving
25m³/h theoretical productivity: daily production capacity exceeds 600m³, meeting the needs of small projects.
Frequency conversion energy-saving technology: dynamic adjustment of motor power, comprehensive energy consumption reduced by 15%.
Modularization and rapid transition capability
Trailer integrated design: main engine, batching machine, control room and other modules are pre-installed on the trailer chassis, no need to disassemble during transition, and can be transported by hoisting.
No foundation installation required: hydraulic legs automatically level, only hardening of the ground is required on site, and production can be put into operation within 1 hour.
Accurate measurement and quality assurance
Error control: aggregate ±2%, cement ±1%, water ±1%, suitable for C10-C60 strength concrete production.
Twin-shaft mixing technology: mixing uniformity ≥95%, slump fluctuation ≤10mm.
Environmental compliance and durability
Ultra-low emission: dust and noise meet EU CE standards (EN 12111).
Long-life design: The life of key components (such as mixing arms and linings) is more than 80,000 cycles.
Intelligent and user-friendly operation
Formula cloud synchronization: supports one-click import of cross-project formulas to reduce manual input errors.
Preventive maintenance: The system automatically prompts the time for lubrication and replacement of wearing parts to reduce the risk of sudden failures.
Product Parameters
| Model | YHZS25-2-1.3 | YHZS25-2-3.8 |
| Theory capacity(m³/h) | 25 | 25 |
| Discharging height(mm) | 1300 | 3800 |
| Total power(kw) | 51.5 | 51.5 |
| Total weight(t) | 13 | 13 |
| Model of Mixer | JS500 | JS500 |
| Mixing motor power(kw) | 18.5 | 18.5 |
| Discharging volume(L) | 500 | 500 |
| Batching machine model | PLD800-2 | PLD800-2 |
| Aggregate Storage(m³) | 4×2 | 4×2 |
| Max. Aggregate Dia(mm) | 60/80 | 60/80 |
| Cement weighing(kg) | 500 | 500 |
| Water weighing(kg) | 220 | 220 |
| Additive weighing(kg) | 30 | 30 |
| Trailer Speed(km/h) | 40-60 | 40-60 |
| Optional cement silo(t) | 50/100 | 50/100 |
