YHZS35 Mobile Concrete Batching Plant
The YHZS35 mobile concrete batching plant has a theoretical productivity of 35 cubic meters per hour. Its compact modular design, intelligent control system and environmental performance make it an ideal choice for highway, bridge, water conservancy and urban construction projects.
Capacity：35m³/h
Warranty: 18 months
Mixing Machine: JS750 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
YHZS35 mobile concrete batching plant is equipped with JS750 twin-shaft forced mixer (single mixing capacity 750 liters). The equipment is mainly composed of five core systems, taking into account efficiency and reliability:
Mixing system
Host model: JS750 twin-shaft forced mixer
Capacity: 750 liters, mixing cycle ≤ 60 seconds
Drive power: 2×18.5kW motor + hardened gear reducer, energy consumption reduced by 10%
Wear-resistant technology: The mixing blades are made of high chromium alloy + tungsten carbide coating, and the service life is increased by 30%
Batching system
Aggregate batching machine: PLD1200 two-bin batching machine
Weighing range: 0-1200kg/bin, accuracy ±2%, pneumatic door opening and closing speed ≤3 seconds
Anti-blocking design: Vibration motor assists in unloading, suitable for wet aggregates
Powder metering: Independent cement scale (accuracy ±1%)
Water and admixture system:
Water scale capacity: 300kg, equipped with constant temperature heating module (antifreeze in winter)
Admixture scale: acid and alkali resistant material, capacity 30kg, accuracy ±1%
Conveying system
Aggregate conveying:
Trough belt conveyor: bandwidth 650mm, with automatic deviation correction and emergency braking function
Conveying capacity: 60t/h, suitable for high-intensity continuous operation
Powder conveying:
Screw conveyor: Φ273mm, conveying capacity 40t/h, sealed and dustproof design
Control system
Intelligent control center:
Dual control system: PLC+industrial touch screen, supporting multi-language operation interface
Data management: real-time recording of production data (proportion, output, fault log), supporting USB export
Remote monitoring: 4G/WiFi networking, realizing remote fault diagnosis and software upgrade
Environmental protection module:
Pulse dust collector: filtration efficiency ≥99.5%, dust emission ≤20mg/m³
Wastewater recovery system: recycling rate reaches 85%, meeting zero emission standards
Auxiliary facilities
Cement silo: 1×100 tons independent silo, equipped with ultrasonic level meter and automatic arch breaking device
Operation room: fully enclosed sound insulation design, integrated air conditioning, industrial printer and emergency power supply
Working principle
First, precise batching ensures material accuracy.
The batching machine weighs aggregates according to the preset mix ratio and conveys them to the mixer via a belt conveyor. Meanwhile, cement, water, and admixtures feed synchronously through independent metering systems.
Next, efficient mixing guarantees concrete quality.
The twin mixing shafts rotate in opposite directions at 29 r/min, forcibly shearing and blending the materials to complete uniform mixing within 60 seconds.
Then, quick unloading improves loading efficiency.
The hydraulic discharge door opens smoothly to release concrete at a discharge height of 3.8 meters, allowing direct loading into an 8-cubic-meter mixer truck.
After that, cyclic operation enables continuous production.
The system automatically cleans the mixer and immediately starts the next batching cycle, supporting stable 24-hour operation.
Finally, intelligent monitoring ensures safe performance.
The control center monitors equipment status in real time, and in case of abnormalities—such as motor overload or metering deviation—the system triggers alarms and automatically shuts down for protection.
Product Advantages
High efficiency and energy saving
35m³/h theoretical productivity: daily production capacity exceeds 840m³, meeting the needs of small and medium-sized projects.
Frequency conversion energy-saving technology: dynamic adjustment of motor power, comprehensive energy consumption reduced by 15%.
Modularization and fast installation
Trailer integrated design: main engine, batching machine, control room and other modules are pre-installed on the trailer chassis, no need to disassemble during transfer, and can be transported by hoisting.
No foundation installation required: hydraulic legs automatically level, only hardening of the ground is required on site, and production can be put into operation within 1 hour.
Accurate measurement and quality assurance
Error control: aggregate ±2%, cement ±1%, water ±1%, suitable for C10-C60 strength concrete production.
Twin-shaft mixing technology: mixing uniformity ≥95%, slump fluctuation ≤10mm.
Environmental compliance and durability
Ultra-low emission: dust and noise meet EU CE standards (EN 12111).
Long-life design: The life of key components (such as mixing arms and linings) is more than 80,000 cycles.
Intelligent and user-friendly operation
Formula cloud synchronization: supports one-click import of cross-project formulas to reduce manual input errors.
Preventive maintenance: The system automatically prompts the time for lubrication and replacement of wearing parts to reduce the risk of sudden failures.
Product Parameters
| Model | YHZS35-3-1.3 | YHZS35-3-3.8 |
| Theory capacity(m³/h) | 35 | 35 |
| Discharging height(mm) | 1300 | 1300 |
| Total power(kw) | 65 | 65 |
| Total weight(t) | 15 | 15 |
| Model of Mixer | JS750 | JS750 |
| Mixing motor power(kw) | 30 | 30 |
| Discharging volume(L) | 750 | 750 |
| Batching machine model | PLD1200-3 | PLD1200-3 |
| Aggregate Storage(m³) | 5.5×3 | 5.5×3 |
| Max. Aggregate Dia(mm) | 60/80 | 60/80 |
| Cement weighing(kg) | 500 | 500 |
| Water weighing(kg) | 220 | 220 |
| Additive weighing(kg) | 30 | 30 |
| Trailer Speed(km/h) | 40-60 | 40-60 |
| Optional cement silo(t) | 50/100 | 50/100 |
