YHZS50 Mobile Concrete Batching Plant
YHZS50 mobile concrete batching plant is a high-efficiency concrete production equipment designed for medium-sized projects, with a theoretical productivity of 50 cubic meters per hour. It is suitable for medium-sized projects, especially for projects with tight construction schedules and scattered construction sites, such as highway construction, bridge repair and commercial concrete supply.
Capacity：50m³/h
Warranty: 18 months
Mixing Machine: JS1000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
The YHZS50 mobile concrete batching plant is equipped with a JS1000 twin-shaft forced mixer (single mixing capacity of 1000 liters). It is mainly composed of five core systems, taking into account efficiency and reliability:
Mixing system
Host model: JS1000 twin-shaft forced mixer
Capacity: 1000 liters, mixing cycle ≤60 seconds
Drive power: 2×18.5kW motor + hardened gear reducer, energy consumption reduced by 12%
Wear-resistant technology: The mixing blades are made of high chromium alloy + tungsten carbide coating, and the life is increased by 30%
Batching system
Aggregate batching machine: PLD1600 four-bin batching machine
Weighing range: 0-1600kg/bin, accuracy ±2%, pneumatic door opening and closing speed ≤3 seconds
Anti-blocking design: vibration motor assists unloading, suitable for wet aggregates
Powder metering: independent cement scale (accuracy ±1%) + fly ash scale (accuracy ±1%)
Water and admixture system:
Water scale capacity: 400kg, equipped with constant temperature heating module (antifreeze in winter)
Admixture scale: acid and alkali resistant material, capacity 50kg, accuracy ±1%
Conveying system
Aggregate conveying:
Trough belt conveyor: bandwidth 650mm, with automatic deviation correction and emergency braking function
Conveying capacity: 80t/h, suitable for high-intensity continuous operation
Powder conveying:
Screw conveyor: Φ273mm, conveying capacity 50t/h, sealed and dustproof design
Control system
Intelligent control center:
Dual control system: PLC+industrial touch screen, supporting multi-language operation interface
Data management: real-time recording of production data (proportion, output, fault log), supporting USB export
Remote monitoring: 4G/WiFi networking, realizing remote fault diagnosis and software upgrade
Environmental protection module:
Pulse dust collector: filtration efficiency ≥99.5%, dust emission ≤20mg/m³
Wastewater recovery system: recycling rate reaches 85%, meeting zero emission standards
Auxiliary facilities
Cement silo: 2×100 tons independent silo, equipped with ultrasonic level meter and automatic arch breaking device
Operation room: fully enclosed sound insulation design, integrated air conditioning, industrial printer and emergency power supply
Working principle
YHZS50 mobile concrete batching plant workflow:
Precise batching: Aggregates are weighed by batching machine according to the proportion and transported to the mixing host by belt conveyor. Cement, water and admixtures are fed synchronously through independent metering systems.
Efficient mixing: The twin shafts rotate in opposite directions at 29r/min, forcibly shearing the materials and completing uniform mixing within 60 seconds.
Quick unloading: Concrete is discharged through the hydraulic unloading door, with a discharge height of 4.2 meters, suitable for direct loading of 10 cubic mixer trucks.
Cyclic operation: The system automatically cleans and enters the next batch of production, supporting 24-hour continuous operation.
Intelligent monitoring: The control center monitors the equipment status in real time, and abnormal conditions (such as motor overload, metering deviation) trigger alarms and shut down for protection.
Product Advantages
High efficiency and energy saving
50m³/h theoretical productivity: daily production capacity exceeds 1200m³, meeting the needs of medium-sized projects.
Frequency conversion energy-saving technology: dynamic adjustment of motor power, comprehensive energy consumption reduced by 15%.
Modularization and rapid transition capability
Trailer integrated design: main engine, batching machine, control room and other modules are pre-installed on the trailer chassis, no need to disassemble during transition, and can be transported by hoisting.
No foundation installation required: hydraulic legs automatically level, only hardening of the ground is required on site, and production can be put into operation within 2 hours.
Accurate measurement and quality assurance
Error control: aggregate ±2%, cement ±1%, water ±1%, suitable for C10-C60 strength concrete production.
Twin-shaft mixing technology: mixing uniformity ≥95%, slump fluctuation ≤10mm.
Environmental compliance and durability
Ultra-low emission: dust and noise meet EU CE standards (EN 12111).
Long-life design: The life of key components (such as stirring arms and linings) is more than 100,000 cycles.
Intelligent and user-friendly operation
Formula cloud synchronization: supports one-click import of cross-project formulas to reduce manual input errors.
Preventive maintenance: The system automatically prompts the time for lubrication and replacement of wearing parts to reduce the risk of sudden failures.
Product Parameters
| Model | YHZS50-3-1.3 | YHZS50-3-3.8 |
| Theory capacity(m³/h) | 50 | 50 |
| Discharging height(mm) | 1300 | 1300 |
| Total power(kw) | 75 | 75 |
| Total weight(t) | 16 | 16 |
| Model of Mixer | JS1000 | JS1000 |
| Mixing motor power(kw) | 18.5*2 | 18.5*2 |
| Discharging volume(L) | 1000 | 1000 |
| Batching machine model | PLD1600-3 | PLD1600-3 |
| Aggregate Storage(m³) | 6×3 | 6×3 |
| Max. Aggregate Dia(mm) | 60/80 | 60/80 |
| Cement weighing(kg) | 560 | 560 |
| Water weighing(kg) | 220 | 220 |
| Additive weighing(kg) | 30 | 30 |
| Trailer Speed(km/h) | 40-60 | 40-60 |
| Optional cement silo(t) | 50/100 | 50/100 |
