HZS180 concrete batching plant
Designed as an efficient and reliable fully automatic production unit, the HZS180 concrete batching plant serves a wide range of applications. With this capacity, it is widely used in large-scale construction projects, road and bridge construction, commercial concrete production, and other fields. These characteristics include high efficiency, precision, environmental friendliness, and intelligence, making it a comprehensive solution for modern construction needs.
Capacity：180m³/h
Warranty: 18 months
Mixing Machine: JS3000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
The HZS180 concrete batching plant integrates several key systems that work in unison: the batching, mixing, conveying, metering, and electrical control systems.
1. Mixer Host
At the heart of the mixing system is the JS3000 twin-shaft forced mixer. This unit provides a capacity of 3000 liters and delivers excellent mixing quality along with the benefits of low energy consumption and low noise.
2. Batching System
For precise material proportioning, the batching system employs a series of high-accuracy scales. It uses a PLD4800 aggregate batcher with a range of 0-4800 kg (±2%), complemented by dedicated scales for cement (0-1200 kg, ±1%), water (0-400 kg, ±1%), and admixtures (0-30 kg, ±1%).
3. Conveying System
Ensuring smooth material flow, a 1000 mm wide belt conveyor equipped with a sweeper transports aggregates. Meanwhile, a screw conveyor handles cement transfer with a maximum productivity of 100 t/h.
4. Electrical Control System
The intelligent operation is managed by a PC+PLC control system, which offers a high degree of automation and user-friendly operation. Additionally, its humidity detector interface allows for real-time monitoring of sand and gravel moisture, enabling automatic formula correction.
5. Cement Silo
Supporting large-volume production, the plant includes four 200-ton cement silos. Each silo is fitted with a dust collector and a material level meter to ensure safe and clean storage.
Working principle
The HZS180 concrete mixing station operates through a streamlined, five-stage process:
1. Batching and Metering:
First, the dedicated batching systems accurately meter aggregates, cement, water, and admixtures. This step ensures the precise proportions required for the concrete mix.
2. Conveying and Loading:
Once metered, each component is conveyed to the mixer. A belt conveyor feeds the aggregates, a screw conveyor transports the cement, and a pipeline system injects water and admixtures.
3. Mixing:
Inside the mixing unit, twin horizontal shafts rotate in opposite directions. This action drives the mixing blades to thoroughly blend all materials, guaranteeing uniform concrete.
4. Discharging:
After mixing is complete, the mixer discharges the finished concrete through its outlet door. With a discharge height of 4 meters, the concrete can be loaded directly into transport vehicles or construction equipment.
5. Control and Monitoring:
Throughout the entire process, the electrical control system automatically manages all operations. Simultaneously, the operator can monitor the equipment status in real-time via the control panel.
Product Advantages
1. High Efficiency & Energy Saving:
Firstly, by adopting advanced mixing technology and an automatic control system, the plant achieves a high production efficiency of 180 m³/hour. Simultaneously, it maintains low energy consumption, which significantly reduces operating costs.
2. Modular Design:
Beyond productivity, its modular design enables quick disassembly and assembly. This greatly facilitates transportation and relocation, making it perfectly suited for projects with frequently changing site requirements.
3. Precise Measurement:
Moreover, the system delivers high measurement accuracy for each material (aggregate ±2%, cement ±1%, water ±1%). This precision directly ensures stable and reliable concrete quality.
4. Environmental Protection & Low Maintenance:
Furthermore, the use of environmentally friendly materials and a centralized lubrication system actively reduces environmental pollution and equipment wear. Consequently, this design leads to notably low maintenance costs.
5. Ease of Operation:
The plant also features an intelligent control system with a user-friendly interface. This system allows for remote monitoring and fault diagnosis, thereby reducing the difficulty of manual operation.
6. Wide Range of Application:
Ultimately, its versatile design makes it applicable to a broad spectrum of large-scale projects—from roads, bridges, ports, and hydropower stations to commercial concrete and prefabricated component production.
Product Parameters
| Model | HZS180 |
| Capacity(m³/h) | 180 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS3000 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 25 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
