HZS180 concrete batching plant
HZS180 concrete batching plant is an efficient and reliable fully automatic concrete production equipment, which is widely used in large-scale construction projects, road and bridge construction, commercial concrete production and other fields. Its theoretical productivity is 180 cubic meters per hour, and it has the characteristics of high efficiency, precision, environmental protection and intelligence.
Capacity：180m³/h
Warranty: 18 months
Mixing Machine: JS3000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
HZS180 concrete batching plant is mainly composed of batching system, mixing system, conveying system, metering system and electrical control system. Its core mixing host usually adopts JS3000 twin-shaft forced mixer to ensure high quality and high efficiency of concrete mixing.
Mixer host
Model: JS3000 twin-shaft forced mixer
Capacity: 3000 liters
Features: good mixing quality, low energy consumption and low noise.
Batching system
Aggregate batching machine: PLD4800, weighing range 0-4800 kg, accuracy ±2%
Cement scale: weighing range 0-1200 kg, accuracy ±1%
Water scale: weighing range 0-400 kg, accuracy ±1%
Admixture scale: weighing range 0-30 kg, accuracy ±1%.
Conveying system
Aggregate conveying: belt conveyor, belt width 1000 mm, with sweeper
Cement conveying: screw conveyor, maximum productivity 100 t/h.
Electrical control system
Adopt PC+PLC control system, high degree of automation, easy operation
Equipped with humidity detector interface, can detect the moisture content of sand and gravel in real time and automatically correct the formula.
Cement silo
Capacity: 4×200 tons
Equipped with dust collector and material level meter to ensure safe cement storage.
Working principle
The working principle of HZS180 concrete mixing station can be divided into the following steps:
Batching and metering
Aggregates, cement, water and admixtures are accurately metered through their respective batching systems to ensure the accuracy of concrete proportions.
Conveying and loading
Aggregates are fed into the mixing main unit through a belt conveyor, cement is transported through a screw conveyor, and water and admixtures are injected through a pipeline system.
Mixing
The twin horizontal shafts in the mixing main unit rotate in opposite directions, driving the mixing blades to fully mix the materials to ensure the uniformity of the concrete.
Discharging
After mixing, the concrete is discharged through the discharge door, with a discharge height of 4 meters, and can be directly loaded into transport vehicles or construction equipment.
Control and monitoring
The electrical control system automatically manages the entire production process, and the operator can monitor the equipment operation status in real time through the control panel.
Product Advantages
High efficiency and energy saving:
Adopting advanced mixing technology and automatic control system, the production efficiency is as high as 180 cubic meters/hour, while the energy consumption is low and the operating cost is low.
Modular design:
The equipment can be quickly disassembled and assembled, which is convenient for transportation and relocation, and is suitable for the construction needs of frequently changing construction sites.
Precise measurement:
The measurement accuracy of each material is high (aggregate ±2%, cement ±1%, water ±1%), ensuring the stable quality of concrete.
Environmental protection and low maintenance:
Adopting environmentally friendly materials and centralized lubrication system to reduce environmental pollution and equipment wear, and low maintenance cost.
Easy operation:
Equipped with intelligent control system, friendly operation interface, remote monitoring and fault diagnosis can be realized, and the difficulty of manual operation is reduced.
Wide range of application:
Applicable to large-scale projects such as roads, bridges, ports, hydropower, as well as the production of commercial concrete and prefabricated components.
Product Parameters
| Model | HZS180 |
| Capacity(m³/h) | 180 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS3000 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 25 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
