HZS240 concrete batching plant
The HZS240 concrete batching plant is a highly efficient and reliable fully automatic concrete production equipment, and is therefore widely used in large-scale construction projects, road and bridge construction, and commercial concrete production. It has a production capacity of 200 cubic meters per hour and features high efficiency, precision, environmental friendliness, and intelligent operation.
Capacity：240m³/h
Warranty: 18 months
Mixing Machine: JS4000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
The HZS240 concrete batching plant is a modularly designed concrete production equipment, mainly composed of a batching system, a mixing system, a conveying system, a metering system, and an electrical control system. The main mixing unit typically uses a JS4000 twin-shaft forced mixer, making it particularly suitable for large-scale concrete production projects.
Mixer host
Model: JS4000 twin-horizontal shaft forced mixer.
Capacity: 4000 liters.
Features: good mixing quality, low energy consumption and low noise.
Batching system
Aggregate batching machine: PLD4800, weighing range 0-4800 kg, accuracy ±2%.
Cement scale: weighing range 0-2400 kg, accuracy ±1%.
Water scale: weighing range 0-1000 kg, accuracy ±1%.
Admixture scale: weighing range 0-100 kg, accuracy ±1%.
Conveying system
Aggregate conveying: belt conveyor, belt width 1000 mm, with sweeper.
Cement conveying: screw conveyor, maximum productivity 110 t/h.
Electrical control system
Adopt PC+PLC control system, high degree of automation, easy operation.
Equipped with humidity detector interface, can detect the moisture content of sand and gravel in real time and automatically correct the formula.
Cement silo
Capacity: 4×200 tons.
Equipped with dust collector and level meter to ensure safe cement storage.
Working principle
Ingredients and metering: Aggregates, cement, water and admixtures are precisely metered through their respective batching systems, resulting in high accuracy in concrete mix proportions.
Conveying and loading: Aggregates are fed into the mixing main unit through a belt conveyor, cement is transported through a screw conveyor, and water and admixtures are injected through a pipe system.
Mixing: The twin horizontal shafts in the mixing main unit rotate in opposite directions, driving the mixing blades to fully mix the materials to ensure the uniformity of the concrete.
Discharging: After mixing, the concrete is discharged through the discharge door with a discharge height of 4 meters, which can be directly loaded into transport vehicles or construction equipment.
Control and monitoring: The electrical control system automatically manages the entire production process, and the operator can monitor the equipment operation status in real time through the control panel.
Product Advantages
High efficiency and energy saving: The machine adopts advanced hybrid technology and automatic control system, with a production efficiency of up to 240 cubic meters per hour, so the production energy consumption is low and the operating cost is low.
Modular design: The equipment can be quickly disassembled and assembled, and is easy to transport and relocate, making it suitable for the construction needs of frequently changing construction sites.
Accurate measurement: The measurement accuracy of each material is high (aggregate ±2%, cement ±1%, water ±1%), ensuring stable concrete quality.
Environmentally friendly and with low maintenance costs: It uses environmentally friendly materials and a centralized lubrication system, resulting in less environmental pollution and less equipment wear.
Easy to operate: Equipped with an intelligent control system and a user-friendly interface, it enables remote monitoring and fault diagnosis, greatly reducing the difficulty of manual operation.
Wide range of applications: mainly applicable to large-scale projects such as roads, bridges, ports, and hydropower, as well as the production of commercial concrete and precast components.
Product Parameters
| Model | HZS240 |
| Capacity(m³/h) | 240 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS4000 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 25 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
