HZS60 Concrete Batching Plant
Designed as a small commercial concrete mixing station, the HZS60 concrete batching plant delivers a theoretical productivity of 60 cubic meters per hour. Furthermore, its modular design makes it easy to install and relocate, allowing it to quickly adapt to the needs of various construction sites. Specifically, its core mixing host typically employs a JS1000 twin-shaft forced mixer, which ensures both high-quality and high-efficiency concrete mixing.
Capacity：60m³/h
Warranty: 18 months
Mixing Machine: JS1000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
The HZS60 concrete batching plant is integrated with essential systems including batching, mixing, conveying, metering, and electrical control. Thanks to this comprehensive setup, it is well-suited for medium to large construction sites as well as commercial concrete production plants.
For the mixing host, the plant uses a JS1000 twin-shaft forced mixer with a 37 kW motor and a discharge capacity of 1.0 cubic meter, delivering good mixing quality, low energy consumption, and low noise.
In the batching system, the PLD2400 aggregate batcher handles a weighing range of 3000 kg (±2%). This is complemented by dedicated scales for cement (600 kg, ±1%), water (250 kg, ±1%), and admixture (50 kg, ±2%) to ensure precise proportions.
Regarding the conveying system, a 40-degree corrugated sidewall belt efficiently transports aggregates with a low failure rate and small footprint, while a screw conveyor handles cement at a rated capacity of 35 t/h.
As for the electrical control system, a PC+PLC system provides high automation and easy operation. It also features a humidity detector interface to monitor sand/gravel moisture in real-time and automatically adjust the mix formula.
The supporting systems include a water supply system with a siphon pump for even spraying and an air supply system comprising an air compressor and storage tank to power actuators.
Finally, for storage, two 100-ton cement silos are equipped with dust collectors and level meters to ensure safe and clean operation.
Working principle
The working principle of the HZS60 concrete mixing station follows this sequential process:
1. Batching and Metering:
The cycle begins with precise batching. The plant’s dedicated systems accurately meter aggregates, cement, water, and admixtures to ensure exact concrete proportions.
2. Conveying and Loading:
Then, each component travels to the mixer. A belt conveyor feeds aggregates, a screw conveyor transports cement, and a pipeline system injects water and admixtures.
3. Mixing:
Once loaded, the twin shafts in the mixing unit rotate in opposite directions, driving the blades to thoroughly blend all materials and ensure concrete uniformity.
4. Discharging:
After mixing, the mixer discharges the concrete through its outlet. With a 3.8-meter discharge height, the concrete can load directly into transport vehicles or equipment.
5. Control and Monitoring:
Throughout the entire process, the electrical control system automatically manages all operations, while the operator monitors the status in real-time via the control panel.
Product Advantages
High Efficiency & Energy Saving:
Firstly, the plant achieves a high production efficiency of 60 m³/hour by utilizing advanced mixing technology and an automatic control system, while simultaneously maintaining low energy consumption and operating costs.
Modular Design:
Furthermore, its modular design enables quick disassembly and assembly. This greatly facilitates transportation and relocation, making it perfectly suited for projects with frequently changing site requirements.
Accurate Measurement:
Moreover, the system delivers high measurement accuracy for each material (aggregate ±2%, cement ±1%, water ±1%). This precision directly ensures stable and reliable concrete quality.
Environmental Protection & Low Maintenance:
In addition, the use of environmentally friendly materials and a centralized lubrication system actively reduces environmental pollution and equipment wear. Consequently, this leads to significantly lower maintenance costs.
Ease of Operation:
The plant also features an intelligent control system with a user-friendly interface. This system allows for remote monitoring and fault diagnosis, thereby reducing the difficulty of manual operation.
Wide Range of Applications:
Ultimately, its versatile design makes it applicable to a broad spectrum of large-scale projects—from roads, bridges, ports, and hydropower stations to commercial concrete and prefabricated component production.
Product Parameters
| Model | HZS60 |
| Capacity(m³/h) | 60 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS1000 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 8 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
