HZS60 Concrete Batching Plant
HZS60 concrete batching plant is a small commercial concrete mixing equipment with a theoretical productivity of 60 cubic meters per hour. The equipment adopts modular design, is easy to install and relocate, and can quickly adapt to the needs of different construction sites. Its core mixing host usually adopts JS1000 twin-shaft forced mixer to ensure high quality and high efficiency of concrete mixing.
Capacity：60m³/h
Warranty: 18 months
Mixing Machine: JS1000 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Product Structure
The main configuration of HZS60 concrete batching plant includes batching system, mixing system, conveying system, metering system, electrical control system, etc. Which is suitable for medium-sized and above construction sites and commercial concrete production plants.
Mixing host:
Model: JS1000 twin-shaft forced mixer.
Motor power: 37 kW.
Discharge capacity: 1.0 cubic meters.
Features: good mixing quality, low energy consumption, low noise.
Batching system:
Aggregate batching machine: PLD2400, weighing range 3000 kg, accuracy ±2%.
Cement scale: weighing range 600 kg, accuracy ±1%.
Water scale: weighing range 250 kg, accuracy ±1%.
Admixture scale: weighing range 50 kg, accuracy ±2%.
Conveying system:
Aggregate conveying: 40-degree corrugated sidewall conveyor belt, low failure rate, small footprint.
Cement conveying: screw conveyor, rated conveying capacity 35 t/h.
Electrical control system:
Adopt PC+PLC control system, with high degree of automation and easy operation.
Equipped with humidity detector interface, it can detect the moisture content of sand and gravel in real time and automatically correct the formula.
Water supply and air supply system:
Water supply system: siphon water pump, spraying evenly.
Air supply system: air compressor and air storage tank, providing compressed air for actuators.
Cement silo:
Capacity: 2×100 tons.
Equipped with dust collector and material level meter to ensure safe cement storage.
Working principle
The working principle of HZS60 concrete mixing station can be divided into the following steps:
Batching and metering: Aggregates, cement, water and admixtures are accurately metered through their respective batching systems to ensure the accuracy of concrete proportions.
Conveying and loading: Aggregates are fed into the mixing main unit through a belt conveyor, cement is transported through a screw conveyor, and water and admixtures are injected through a pipeline system.
Mixing: The twin shafts in the mixing main unit rotate in opposite directions, driving the mixing blades to fully mix the materials to ensure the uniformity of the concrete.
Discharging: After mixing, the concrete is discharged through the discharge door, with a discharge height of 3.8 meters, and can be directly loaded into transport vehicles or construction equipment.
Control and monitoring: The electrical control system automatically manages the entire production process, and the operator can monitor the equipment operation status in real time through the control panel.
Product Advantages
High efficiency and energy saving: With advanced mixing technology and automatic control system, the production efficiency is as high as 60 cubic meters per hour, while the energy consumption is low and the operating cost is low.
Modular design: The equipment can be quickly disassembled and assembled, which is convenient for transportation and relocation, and is suitable for the construction needs of frequently changing construction sites.
Accurate measurement: The measurement accuracy of each material is high (aggregate ±2%, cement ±1%, water ±1%), ensuring the stable quality of concrete.
Environmental protection and low maintenance: Environmentally friendly materials and centralized lubrication system are used to reduce environmental pollution and equipment wear, and the maintenance cost is low.
Easy operation: Equipped with intelligent control system, the operation interface is friendly, remote monitoring and fault diagnosis can be realized, and the difficulty of manual operation is reduced.
Wide range of applications: Applicable to large-scale projects such as roads, bridges, ports, hydropower, as well as the production of commercial concrete and prefabricated components.
Product Parameters
| Model | HZS60 |
| Capacity(m³/h) | 60 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS1000 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 8 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
