HZS90 Concrete Batching Plant
The HZS90 concrete batching plant delivers efficient, reliable, and fully automatic concrete production, serving a wide range of applications. We design it to perform effectively on construction sites, in precast part plants, and at commercial concrete production facilities. Furthermore, its high degree of automation, simple operation, and precise measurement systems together provide users with an ideal solution for concrete construction and commercial production. With a theoretical output of 90 cubic meters per hour, the plant reliably meets the demands of large and medium-sized projects, including those in hydropower, highway, port, bridge, and airport construction.
Capacity：90m³/h
Warranty: 18 months
Mixing Machine: JS1500 twin shaft mixer
Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
Structure
The HZS90 concrete batching plant integrates five main systems: batching, mixing, conveying, metering, and electrical control.
Mixing Host:
At its core, the plant features a JS1500 twin-shaft forced mixer as its mixing host. Specifically, this mixer delivers high-quality and efficient concrete mixing, offering a capacity of 1500 liters and thereby providing the benefits of excellent mixing quality, low energy consumption, and low noise.
Batching System:
For precise batching, the system employs several dedicated scales. The PLD2400 aggregate batcher handles a weighing range of 0~2000 kg with ±2% accuracy. Additionally, separate scales for cement (0-800 kg, ±1%), water (0-350 kg, ±1%), and admixtures (0-20 kg, ±1%) ensure proportional accuracy.
Conveying System:
To handle materials, the plant uses an 800 mm wide belt conveyor with a sweeper for aggregates and a screw conveyor for cement to maximize productivity.
Electrical Control System:
At the control center, a PC+PLC system provides high automation and easy operation. It also includes a humidity detector interface to monitor sand/gravel moisture in real-time and automatically adjust the mix formula.
Cement Silo:
Finally, for storage, the plant incorporates two 100-ton cement silos, each equipped with a dust collector and level gauge to ensure safe and clean operation.
Working principle
The working principle of the HZS90 concrete batching plant follows a streamlined, automated sequence:
1. Batching and Metering:
The process begins with the precise batching of all materials. The dedicated weighing systems accurately meter the aggregates, cement, water, and admixtures to ensure exact concrete proportions.
2. Conveying and Loading:
Next, the system transports each component to the mixer. A belt conveyor feeds the aggregates, while a screw conveyor delivers the cement. Simultaneously, the pipeline system injects water and admixtures.
3. Mixing:
Once all materials are loaded, the twin shafts in the mixer rotate in opposite directions. This action drives the mixing blades to thoroughly blend the materials, ensuring complete concrete uniformity.
4. Unloading:
After mixing is complete, the mixer discharges the concrete through its unloading door. With a discharge height of 3.8 meters, the concrete can load directly into transport vehicles or construction equipment.
5. Control and Monitoring:
Throughout the entire process, the electrical control system automatically manages all operations. Meanwhile, the operator can monitor the equipment status in real-time via the control panel.
Product Advantages
1. High Efficiency & Energy Saving:
First, the plant achieves high production efficiency of 90 m³/hour by utilizing advanced mixing technology and an automatic control system. Simultaneously, it maintains low energy consumption, which significantly reduces operating costs.
2. Modular Design:
Furthermore, its modular design enables quick disassembly and assembly. This greatly facilitates transportation and relocation, making it perfectly suited for projects that require frequent site changes.
3. Accurate Measurement:
Moreover, the system delivers high measurement accuracy for all materials (aggregate ±2%, cement ±1%, water ±1%). This precision directly ensures stable and reliable concrete quality.
4. Environmental Protection & Low Maintenance:
In addition, the use of environmentally friendly materials and a centralized lubrication system minimizes environmental impact and equipment wear. Consequently, this design leads to notably low maintenance costs.
5. Ease of Operation:
The plant also features an intelligent control system with a user-friendly interface. This allows for remote monitoring and fault diagnosis, thereby reducing the difficulty of manual operation.
6. Wide Application Range:
Ultimately, its versatility makes it applicable to a broad spectrum of large-scale projects—from roads, bridges, ports, and hydropower stations to commercial concrete and prefabricated component production.
HZS90 Concrete Batching Plant Parameters
| Model | HZS90 |
| Capacity(m³/h) | 90 |
| Mixing system | Twin-shaft concrete mixer |
| Aggregate feeder | Incline belt conveyor |
| Discharging height(mm) | 4200 |
| After-sale service | Erection & commissioning, operator training |
| Warranty | 18 months |
| Concrete mixer | JS1500 |
| Mixing cycle | ≤60s |
| Aggregate batching machine(m³) | 4 x 12 |
| Weighing system | Water, Cement, Fly-Ash, Additive |
| Weighing precision | ±1% |
| Air system | Air compressor, etc |
| Control system Type | Computer auto-control module ( PLC can be optional item) |
| Control panel board | Buttons, lamps, indicators, CCTV, etc |
| Electric components | China CHINT, SCHNEIDER |
| Control room | With Air conditioner and chair |
| Documentation | Foundation layout, Electrical diagram, Operation manual |
| Screw conveyor diameter & length(mm) | Ø219/273, L=8000/9000 |
| Cement silo capacity(t) | 50/100/150/200/300/500 |
| Outer plant pack except aggregate bins | With main frame duct collector |
