Henan Hengyuan Fixed Concrete Mixing Plant: Efficient, Intelligent and Sustainable Construction Solutions
In the field of construction engineering, the efficiency, quality and environmental protection of concrete production directly affect the progress and cost control of the project.
As a leading enterprise in China’s concrete equipment manufacturing field, Henan Hengyuan has launched a new generation of fixed concrete mixing plants (Fixed Mixing Plants) with more than 30 years of technical accumulation and innovative practice.
With modular design, intelligent control system and green production technology as the core, it provides efficient, reliable and environmentally friendly concrete production solutions for global customers.
1. Fixed Mixing Plant: The Core Equipment of Modern Construction
The fixed concrete mixing plant is the “concrete plant” of large-scale engineering projects. Its advantages are:
- High-capacity continuous operation: The theoretical productivity of a single station can reach 60-360m³/h, which meets the needs of large-scale projects such as hydropower dams and highways.
- Accurate proportion control: The metering accuracy of aggregates, cement, water and admixtures reaches ±1%-±2%, ensuring the consistency of concrete strength.
- Long-life design: key components adopt high-chromium alloy, laser cladding and other processes, wear resistance is improved by more than 3 times, and the equipment life is more than 10 years.
- Taking Henan Hengyuan’s HZS180 fixed mixing station as an example, its daily production capacity exceeds 4000m³, and it can achieve continuous trouble-free operation for 72 hours, and its efficiency is 40% higher than that of traditional equipment.
2. Core technical advantages of Henan Hengyuan fixed mixing plant
01. Modular intelligent design
- Quick installation: The host, batching machine, conveying system and other modules are pre-installed at the factory, and the on-site assembly time is shortened by 50%.
- Flexible expansion: Supports multiple models from HZS60 to HZS360, adapting to the needs of different project scales.
- Intelligent operation and maintenance: Integrated PLC+IoT system, real-time monitoring of equipment status and early warning of faults, reducing the risk of downtime.
02. Environmental protection and energy-saving technology
- Dust control: The filtration efficiency of the pulse dust collector is ≥99.8%, and the dust emission is ≤15mg/m³, which is better than the EU standard.
- Wastewater circulation: The recovery rate of machine washing wastewater exceeds 90%, achieving zero pollution emissions.
- Energy optimization: The frequency conversion motor and hydraulic system work together to reduce energy consumption by 25% compared with traditional equipment.
03. Full-scenario adaptability
- Extreme environment: -30℃ to 50℃ wide temperature range design, equipped with heating/cooling modules to ensure stable operation under special working conditions such as polar regions and deserts.
- Material compatibility: It can process C10-C100 strength concrete, with an upper limit of 60mm aggregate particle size, suitable for the production of high-grade special concrete.
3. Customer Cases: Double Breakthroughs in Efficiency and Benefits
Case 1: Hebi Hengyuan Mining Group
- Challenges: The average daily concrete demand exceeds 50,000 m³, and the traditional equipment is inefficient and has high labor costs.
- Solution: Deploy 3 sets of HZS240 fixed mixing plants, integrating unattended weighing systems and automatic loading management.
- Results: Daily shipment volume increased from 10,000 m³ to 79,000 m³, labor costs reduced by 60%, and annual operation and maintenance costs saved more than 8 million yuan.
Case 2: A hydropower station project in Africa
- Challenges: Unstable power supply and strict environmental protection requirements.
- Solution: Customized diesel-electric dual-power mixing plant equipped with energy storage system and solar auxiliary power supply.
- Results: Achieved stable operation for 18 consecutive months in a non-grid environment, reducing carbon emissions by 1,200 tons.
4. Henan Hengyuan’s industry leadership
1. Technical certification and honors
- Quality benchmark: Won authoritative certifications such as “Recommended Products of China Mixing Association” and “National Industrial Product License”.
- R&D strength: Owns 16 core patents, including intelligent control systems, wear-resistant material processes, etc.
2. Global service system
- Local support: 36 service centers have been established in Asia, Africa, and South America, providing 7×24-hour technical response.
- Training system: VR simulation operation platform + on-site engineer certification course to enhance customers’ independent operation and maintenance capabilities.
Conclusion
Henan Hengyuan fixed concrete mixing plant is not only a piece of equipment, but also the cornerstone of smart construction ecology.
From intelligent control to green production, we redefine the standards of the concrete industry with technological innovation.
Contact Henan Hengyuan now to get customized mixing plant solutions and investment return analysis.
Choose the right supplier to make your project win at the starting point!